A breakthrough in sustainable aviation is taking shape. Honeywell and Syzygy Plasmonics have announced a pioneering collaboration to develop a new biogas-to-Sustainable Aviation Fuel (SAF) project that could transform the future of air travel and clean energy.
What’s the Project About?
The project, called NovaSAF-1, will be built in Durazno, Uruguay and is designed to convert biogas from dairy farms into low-carbon aviation fuel. Using Syzygy Plasmonics’ light-powered Rigel™ reactors and Honeywell UOP’s Fischer-Tropsch Unicracking™ technology, the facility will produce more than 350,000 gallons of SAF per year—enough to power thousands of flights while reducing emissions dramatically.
Why It Matters?
✈️ For Aviation: Airlines are under growing pressure to cut carbon emissions. SAF offers one of the most practical and immediate solutions.
🌍 For the Planet: Biogas from agricultural waste is typically underutilized. Turning it into jet fuel not only cuts greenhouse gases but also prevents methane, a powerful climate pollutant, from escaping into the atmosphere.
💡 For Innovation: By combining modular design and renewable energy, this project proves that SAF can be produced at scale, cost-competitively, and with a carbon footprint close to net-negative.
The Bigger Picture
According to the International Energy Agency (IEA), by 2030 more than 40% of global biofuel demand will come from waste-based sources like biogas. Honeywell and Syzygy’s initiative is aligned perfectly with this trend, creating a blueprint that can be replicated at thousands of biogas sites worldwide.
Looking Ahead
- Final investment decision (FID): Expected by the end of 2025
- Operations start: Targeted for early 2027
- Scalability: The modular design means similar SAF projects can quickly be deployed across farms, landfills, and other biogas-rich sites.


